Bonding_Fab Solutions_yuray-tech

Bonding

YURAY delivers advanced wafer bonding capabilities including hybrid bonding and anodic bonding for 3D IC integration, heterogeneous packaging, and MEMS applications. With sub-micron alignment precision and high bonding uniformity, our platform enables high-density vertical interconnects and reliable wafer-level assembly.

Sub-μm
Alignment Accuracy
< 1 μm
Pitch Size
99.9%
Bonding Uniformity
4 – 12"
Wafer Size

OVERVIEW

YURAY provides comprehensive wafer bonding solutions covering hybrid bonding and anodic bonding for advanced 3D integration, MEMS, and optoelectronic applications. From wafer surface preparation and plasma activation to precision alignment and bonding process optimization, our platform delivers sub-micron alignment accuracy, high bonding yield, and excellent uniformity across 4- to 12-inch wafers. We support wafer-to-wafer and die-to-wafer integration flows with integrated metrology and end-to-end process management.

SERVICES

Our wafer bonding platform enables high-density vertical interconnects and reliable wafer-level assembly — from fine-pitch hybrid bonding for 3D IC stacking to anodic bonding for MEMS and glass-silicon integration.

Hybrid Bonding

Direct copper hybrid bonding for ultra-high-density vertical interconnects, combining dielectric bonding and copper-to-copper metallurgical bonding in a single process. Ideal for 3D IC stacking, chiplet integration, and high-bandwidth applications.

TECHNICAL SPECIFICATIONS
Parameter Specification
Pitch SizeDown to sub-1 μm
Alignment Accuracy< 500 nm
Bonding Uniformity99.9% wafer coverage
Wafer Size6 / 8 / 12 inch
Bond InterfaceDielectric + Cu-Cu hybrid
Process Temp150 – 400 °C
Application3D IC, chiplet, HBM

CASE STUDY

At YURAY, we provide end-to-end full-chain services. Below is a detailed look at how we translate stringent customer Statement of Work (SOW) requirements into delivered, proven bonding results.

[[end-to-end service]]

Glass-Silicon Anodic Bonding for MEMS Packaging

Service Chain
01
Material Supply6-inch silicon MEMS wafer + borosilicate glass cap, incoming inspection and wafer preparation.
02
Bonding RecipeOptimized temperature / voltage bonding recipe for strong hermetic seal.
03
Vacuum BondingVacuum environment bonding + getter activation for cavity sealing.
04
Process OptimizationProcess parameter optimization for strong interface and minimal voids.
05
MetrologySAM inspection, shear test, and leak-rate measurement.
06
Report & Customer ApprovalBonding data, reliability results, and process records; final characterization report delivered.
6-INCH GLASS-Si ALIGNMENT ±1 µm HERMETIC SEAL BOND STRENGTH > 15 MPa
[[end-to-end service]]

Fine-Pitch Hybrid Bonding for 3D IC Stacking

Service Chain
01
Material Supply12-inch wafers with Cu pads / dielectric surface, incoming wafer inspection and surface quality check.
02
CMP PlanarizationCMP planarization of dielectric and Cu pads to achieve atomic-level flatness.
03
High-Precision AlignmentHigh-precision aligner with IR alignment for sub-micron accuracy.
04
Bonding ProcessPlasma activation + precision bonding process optimization and defect reduction.
05
MetrologyScanning acoustic microscopy (SAM) and SEM cross-section analysis.
06
Report & Customer ApprovalConsolidated bonding data, images, and analysis; final characterization report delivered.
12-INCH WAFER Ra < 0.3 nm RMS 2 µm PITCH ALIGNMENT < 300 nm YIELD > 99%


METROLOGY & QUALITY ASSURANCE

Reliable Deposition Quality, Complimentary Characterization Included At YURAY, deposition service means more than simply depositing a film. We combine qualified equipment, controlled processes, experienced engineering support, and rigorous quality management to deliver stable, repeatable thin-film performance. Every project can be supported with a free comprehensive characterization report, providing customers with transparent and actionable quality data. Depending on the service requirements, reports may include film thickness, uniformity, surface condition, adhesion, composition, and other relevant characterization results. Choose YURAY for high-quality film deposition, responsive technical support, and verified results—without additional reporting costs

SOW Requirements

Quantified SOW Requirements

YURAY converts SOW requirements into measurable criteria, defining clear quality targets and inspection standards.

Process Improvement

Continuous Process Improvement

YURAY identifies root causes of issues, such as interface peeling, and implements effective corrective solutions.

Characterization Reports

SOW-Aligned Characterization Reports

YURAY delivers characterization reports with indicators directly aligned to SOW requirements for transparent verification.

Third-Party Confirmation

Third-Party Double Confirmation

YURAY uses independent third-party laboratories to double-confirm critical indicators through characterization and inspection.



Need a Custom Wafer or Fabrication Process?

Share your drawings, wafer specifications, or project requirements — our engineering team will prepare a technical proposal and quote within one business day.